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Blades, Blades, Blades!
Need general details? Jump to the FAQ Page here.

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Some wisdom:
Look, there are
many good knife steels out there. When sites and discussions go on and on about
steel types and properties, ad nauseam, they are often ignoring
balance, fit, finish, geometry,
accessories, service, and design. Don't get distracted by steel property
details! The steel is just the start of the knife, not the whole. If it were,
every knife maker in the world would be out of business, not buried in back
orders and very expensive projects. When you see this type of site, ask to see
their knives. That will tell you a lot!
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If you're on this page, you probably want to know more about
knife blades. Be sure and look first at the FAQ page,
because all the basic information and overview on knife blades, steel types,
corrosion protection, sharpness, and uses is there. This page digs deeper into
knife blade construction.
Please respect the copyright
posted on every page! Hey, I know you're paraphrasing my work
all over the web, and I'm honored! Don't forget where it came from!
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Page Topics
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Where did the knife
blade come from?
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What
constitutes a knife
blade?
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How important is the handle?
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How important is
the shape of a knife blade?
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What's wrong with factory
knives?
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What about those legendary Japanese chef and kitchen knives?
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What are tool
steels and why are they used?
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What about the latest new miracle steel I've heard so much about?
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How do I pick a steel type?
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What is a strong blade?
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What about
ultimate corrosion resistance?
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What kind of
steel are you "pushing," Jay?
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What are the
steels you use, Jay and why?
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Are all custom
knifemakers
alike?
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How does
the buyer know the reputation of the knifemaker?
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What is
blade geometry, and why is it important?
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What is the
relief angle, and how important is it to the cutting edge?
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The grind is
more than the cutting edge!
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How do I sharpen the knife?
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How do I sharpen the inside curve of a
kukri or recurve blade?
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What if I need more information on sharpening knives?
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What about sharpening or honing using steels or point contact, V-type,
or pinch type sharpeners?
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What is stropping
and why is it done?
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What about hardness?
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Just what is the
Rockwell Hardness Scale, anyway?
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What blade finish is best, and how
can I tell?
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Is there a non-scratch
blade?
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What about blued blades and
coatings?
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What about coatings like titanium nitride and others on the blade and edge?
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Serrations,
teeth?
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Millwork, holes in blades?
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What about damascus steels?
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What about laminated or layered blades?
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Filework, edgework?
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I didn't get my answer here.
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Testimonial
I've seen your website and it is
amazing. I've used a knife for the whole of my working life. To me
they are a tool, like a wrench or a screwdriver. It's difficult to
get good ones designed for what you need.
They mostly let you down. I work
with rope and must have a sharp knife. I also need a marlin spike to
splice. I must carry both a sharp knife and a
marlin to do the job. Marlins are hard to come by these days
but a decent knife is almost impossible now.
I was looking for a quality knife
then I saw your website. I want to say that in a world where I
thought that nobody cared about quality or craft anymore, you've
proved me wrong. Thanks for doing so.
Yours Sincerely,
M. B. |
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Where did the knife blade come from?
Homo sapiens has been around for about 100,000
years. Surprisingly, he was not the first knife maker. Evidence shows that the recently
identified hominid species, A. garhi, was a tool and knife maker, deliberately selecting
and modifying specific raw materials in a sophisticated and consistent way, and with
careful intent. He was making double-edged knives about 2.5 million years ago. This
technology gave its inventors an astonishing advantage - the ability to shift to an
energy-rich, high-fat diet which led to all kinds of evolutionary consequences.
Millions of years have passed since man first
noticed that a sharp flake of obsidian, flint, or agate could cut. No one knows when the
birth of the cutting edge took place; it is enough to understand that the knife was
mans first tool. No image, figure or shape would carve his destiny so profoundly,
and even today every item and component of everything we touch, eat, wear, or drive has at
one time been touched by a cutting edge. We humans, without fang or claw, will always
require our essential edge, and are simply naked without it. We are a creature that cuts
and shapes things: our food, our clothing, our shelters, our very environment and
attitudes are based on our ability to create, and that ability's first and foremost tool
is the cutting edge.
The origins of the word knife are from the Middle
English (450-1150 A.D.) word knif and knyf, from the Anglo
Saxon word cnif. Who knows what a knife was called before that! The
origin of the word blade is similar, in Middle English it was blad
and blade, from the Anglo Saxon word blæd,
which means a leaf.
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What Constitutes a knife blade?
In our modern definition, to cut means to penetrate with an edged
instrument, divide or separate with an edged tool, shear, incise, or sever. So what
is the common factor here? It's the cutting edge. A knife is used to cut, rather than
abrade. Sandpaper and grinding wheels abrade, though in a way, they cut; they use tiny
cutting edges (when new and sharp) to rip away small particles of surface material. An axe
blade uses a bit of cutting force and a lot of wedging to split away the grain of wood. A
lathe tool or drill bit uses a heavy, thick cutting edge to displace and separate metal
from metal (at high speed) as a cold chisel would. Probably the largest difference between
the knife and all other cutting edges is the ability of a knife to have a very thin
cutting edge, with the potential to apply a tremendous amount of force behind the edge
with only the power of the human hand. Though many modern tools used in industry are
called knives, this text only refers to those held in the human hand.
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How important is the shape of a
knife blade?
The shape of a knife blade, to a large extent determines the absolute use
of the knife. Humans have made knives for millions of years. These are our most evolved
and revered of tools. We've had
millennia to define, refine, and perfect the knife
blade, and yet there are thousands of designs. Why? (See my own
340+ designs here) Because, as simple as it would seem, a tiny variation in length,
curvature, profile, thickness, and grind changes the knife completely. It's funny how just
.03" of difference will make the knife blade look entirely distinctive.
People notice this. I believe that man has made the knife for so long that it's possible
that the pattern is something recognized on a genetic level. People
relate to knives that way. Handles notwithstanding, I've seen clients stare and compare
and tune and modify the pattern in the slightest way to reach that perfect shape that they
think is just right. Where does that come from? Have they really used knives that much to
be able to distinguish miniscule differences in what is right for them? There is
something deeper here, something at the very core of the human psyche.
That's another discussion for my book.
In a basic way, knife and blade use can be classified by shape. A long
sweeping, curving blade is usually called
skinning, or
fleshing, A
heavy, large aggressive-looking straight blade is usually called
combat
or tactical.
I try to stay away from the term "fighting knife," as this is
a negative and unrealistic designation for a modern knives.
Many
knives are classified depending on the physical attributes of their profile, such as
drop
point,
clip point,
trailing
point, and
swage. Here are some
classifications of knives based on description of both use and blade shape.
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Knife
Use Classification |
| Butcher |
Hunting |
Kitchen |
| Caping |
Skinning |
Utility |
| Fighting |
Combat |
Defense |
| Sport |
Camp |
Survival |
| Rescue |
Fantasy |
Fillet |
| Woodcraft |
Guide |
Personal |
| Bird |
Trout |
Ceremonial |
| Carving |
Assault |
Martial Arts |
| Collectors |
Investment |
Fine Art |
| Chef's |
Tactical |
Working |
| And there are many more: specialized descriptions, specialized uses, individual,
dedicated knives, and knives that may cover several or many of the classifications listed.
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What's wrong with factory knives?
I'm in this business to make the
best knife I can for your money.
Factories are in it to make the most money they
can for the cheapest product.
I've read here on the internet that I'm hard on factory
knives. Is it being too harsh to reveal the truth? Perhaps people who defend
factory knives have spent their own hard-earned money on them and feel the need
to defend their purchases. Maybe they hope that the value of their dollars are
well-applied, and they won't be seen as mere consumers of a mass-marketed
manufactured product. But when you openly compare factory knives to knives made
by well known established knife makers, you open the conversation to reveal the
differences in glaring reality. The most important thing to realize is that:
Factory or manufactured knives
depreciate from the moment of purchase.
Fine handmade custom knives from
well-known makers appreciate from the moment of purchase.
I read in an Internet post once that factories excel over
custom makers because they have "quality control inspectors" and "trained
metallurgists." Evidently, the guy who wrote this has never had any contact with
a real production factory. Quality control in factories is a woman sitting at
the end of a line, looking for a bent or discolored blade coming out of the end
of an automatic tumbling machine, which is used to put the finish on two hundred
blades at once. Quality control inspectors look for workers who slow up the
production line, cost the company money, and are safety hazards that bump up their
insurance rates. And they look for ways to make more profit while spending
less on the product. No one is sitting at the end of the line with a ten-power
magnifier scanning the grinds, looking for hairline cracks and uneven grind
lines or a flaw in the finish.
A good custom maker should constantly examine all the
facets of the individual knife, comparing how these operations and results
interact with each other, improving his skill and execution on every single
knife. Though he should be concerned with safety and loss control, he does not
pay for or pass on these expenses to his clients.
And trained metallurgists? Please. Knife factories do not
smelt their own ore, forge their own blades, and some do not even do their own
heat treating. No knife factory is going to be bothered with someone analyzing
tool steels when the exact methods of steel alloy composition, heat treatment, and
usage are
carefully and clearly prescribed by the steel manufacturer. These hyped-up
concepts of high quality factory work are pervasive in every industry, and
they're promoted by industries that want you to think that they are more than
they really are. I spent 15 years in industry; you can read about
my background here. I know how factories,
plants, and production facilities are run. Low budget, low quality, lots of hype
and advertising. Get as many units as possible of the product out the door as fast as possible with as little
investment as possible. Cut corners on safety, health insurance, retirement, and
quality left and right to save a buck. If you think you know how bad industry
is, talk to someone who's spend 15 years there, and they'll probably tell you
it's a lot worse than you imagined. They even give bonuses for workers who
figure out how to cut corners! If the unions let them, that is...
You often get just what you pay for, and sometimes a great deal less. A good custom
knifemaker will understand and be able to illuminate the difference and advantages of his
knives and
knife making skill compared to both other makers and factories.
The points listed below and on other areas of this site will help you get the
facts from my perspective. Some readers may disagree with my concepts and
opinions, but after nearly thirty years of making fine custom and handmade
knives, this is what I have learned.
Look, there are many decent factory knives, suitable
for many uses. Factories have had many years to determine what makes a knife attractive
and saleable, and what makes the knife buyer have loyalty to the factory.
Not all factory knives are junk, just most of them. And none of them are better
than custom knives by well known makers. Why do you think that individual knife
makers get paid so much for their knives? If you need a cheap, junky knife to use
and abuse, without concern for quality or value, you'll buy the latest popular
factory knife and that will work okay for you. But if you buy knives like that, you're probably not even reading
this...
Please remember this simple, clear fact: knives by custom
makers appreciate after they're purchased, and factory knives
immediately depreciate.
- Here's some dirty little knife factory secrets:
- They often use the cheapest steel possible to make their knives, so that their profit margin
is high. The only way a company can make money is to buy their materials as cheap as
possible, sell the finished product for as much as the market will bear, and pay their
workers as little as they can get away with. This way they pocket all the rest, and that's
called profit. Any narrowing of the margins, i.e., more expensive materials, a lower sale
price, or higher wages cuts into their profit. Remember that
they're in this business for one
thing: profit. It's not art to them; it's not a lifelong
endeavor to create superior knives and lead the field in innovation and
creative application; it's about the dollar. Most of them don't really care if your knife isn't up to snuff, or fails
when you need it most, or causes accidents if you slip because it won't hold an edge. All
they care about is profit. Know this.
- Factories often have blades and knife components farmed out
(made by outside contractors and companies) overseas, sometimes by child labor, with workers earning literally
pennies a week. Pakistan, China, and Taiwan are notorious for this. This leads to unregulated
materials and metallurgical alloys,
ill-fitting parts, bad finishes, and questionable moral issues. It also destroys their
guarantee, because foreign factories cannot be held responsible
for failures. But factory knives are
usually so cheap, they'll just replace a bad knife with another bad knife. That doesn't
help you in the field when you really need a good knife... Well, you get what you pay for.
- There is no law that prevents factories from stamping or marking anything on a
knife blade, misleading the customer to think that the steel blade is
something it's not. I've had blades analyzed that are marked ATS-34 and they are
not. There is no standard or law in this industry to prevent this type of
misrepresentation. A factory can simply claim ignorance (since many of their blades are
farmed out), or they can say that ATS-34 is their model number. But they would
have to be sued into disclosure to reveal even this, an event not likely to happen. If you
have a valid complaint, they'll just give you another bad knife
or maybe your money back.
- Factories purposefully list stainless knife steel as Surgical or
Solingen
(there is no such thing), or other descriptive text that has no reference or meaning in
steel technology or industry. Often, factories will create their own designation of
letters and numbers that are not listed in the Machinists Guide©,
AISI, or SAE designation, or any steel
engineering references. Then, they'll claim it's a special steel unique to their product.
This is just a ploy to sell knives; any manufacturer should be up front about disclosing
the exact material and alloy components unless he has
something to hide. He ought to be able to elucidate why he's chosen that
particular material, what it is made out of, and why he claims it is
superior. There are no secret steels in this industry.
Claiming some superior steel properties is often an attempt to draw
attention away from poor design, bad fit and assembly, and low quality
finish.
- Factories will misleadingly list stainless knife blades as
440 Stainless, when
what is important is the letter designation after the numbers. 440a is much different than
440c; 440a has significantly less carbon than 440c, barely classifying it as a
martensitic tool steel.
To the uninitiated, an incomplete 440 designation is a blanket that less suitable
steels hide under.
- Factories mislead by using steel designations from other countries, because a new letter and
number set is intriguing, mysterious, and beguiling to the knife customer, who may want to
try that new stuff he's been seeing so much in advertising. After
having an inferior factory knife, who wouldn't want to use a new type of
super steel? Again, focusing only on steel alloy and
designation ignores fit, finish, balance, design, accessories, and service.
- Another ploy in steel designation is that of improving an existing number.
ATS-34, which is a high molybdenum stainless tool steel, is rather pricey so a new alloy
was created called ATS-55. One would think the 55 would be better, because of the
higher number designation. But ATS-55 has less molybdenum, because
perhaps the factories don't want to pay for the more expensive and better performing
ATS-34. Read
more about super steels here.
- Most of all factory stainless kitchen knives are made of 420 series stainless steels,
which don't even classify as tool steels. They are nothing but thin, sharpened springs.
They are only suitable for light duty food service. These are the steels that have given
stainless tool steels a bad name, originating on cheap kitchen and service knives in the
1960s and 1970s. The origin of these cheap kitchen knives?
Japan.
- Some knives are absolutely rust free, and the factories
will tout this as a great feature. Usually this means that the knife is made of
stainless like 316
stainless steel, which is used in industry for pipes and mechanisms that work in acids or
caustics. 316 is
NOT a tool steel, and cannot be hardened. It has
horrible wear characteristics, and is not a suitable knife blade. It is usually used on
dive and scuba knives, and left very thick. It's fine for scraping around in coral beds
and sand and mud, and once in a great while cutting a line, but very little else. It does
polish nicely, though.
- Titanium blades? NO. Titanium's main advantage is its light weight,
corrosion resistance, and
toughness. Toughness is not hardness. Titanium cannot be hardened anywhere near knife
hardness, only to about 35 on the Rockwell C scale. It is not durable enough to hold an
edge. It has its uses, in handles, fittings, and springs, but it is
NOT a knife blade.
- Ceramics? Where did they go? There was a great push in the late
1980s and early 1990s toward
ceramic blades, but they are not tough enough to resist breakage and chipping, and
couldn't be sharpened, so they are all but gone. Fine ceramic-metals,
cermets (used on
metal cutting machine tools like lathes and mills), are too expensive
and brittle for knife use.
- Factory blades are ground often by automated machinery (CNC machines), so there is no
specific and accurate control of blade grind geometry following the edge profile.
Sure, there is repetitive machining, but no fine
finishing, and no custom or variation of styles. We'll go
into blade geometry below, for this is extremely important and deserves its own
section.
- Factories purposefully leave blade grinds thick
in hunting, utility, and defense knives, so that the
knife appears heavy and strong, and after three
sharpenings and a season of use, the knife is not capable of
being sharpened without blade regrinding and relieving of
thickness behind the cutting edge.
More on that in blade geometry below. After three sharpenings, they'll hope you just buy
another knife. They know that brand loyalty is a powerful thing. Guys will say, "I've always
bought (Brand) knives, and they've seemed to work well and last a few years, so I'll
always buy (Brand) knives. After all, my (Dad, Cousin, Grandpa, Buddy, etc.) said they
were good enough for him."
- Factories don't really know what you need to maintain a
sharp cutting edge, and they don't even send the knife from the factory with a
sharp edge! In fact, most people have never even seen a knife with a truly
sharp cutting edge, and are astonished and frightened when they drag their
finger over one. I've seen this again and again, and it's really sad. Mostly,
factories use a fine, hard buffer and light abrasive to quickly rough in an
edge, then out the door it goes. But a dull knife is a dangerous knife, because
you will apply more pressure to achieve a cut, and then you will slip. And a
slip is a knife out of control, headed at high speed towards a soft body part.
Most cuts are from slips!
- Factories are always on the lookout to capitalize off someone else's work,
and attempt to copy
custom knife makers, as it is custom knife
makers that are at the forefront of blade design
and thus the real innovators. They will often contract to use a custom
knife maker's name
to promote their product.
- They use words in their name like bench or tech to gather their
product under the umbrella of fine craftsmen and handmade custom work. This is because it
is understood that a huge difference exists between a handmade, finely tuned,
unique custom knife made by an experienced craftsman, and a piece of steel, stamped out of a
sheet or cut out by an automated plasma cutter, ground on an automated computer
numerically controlled system, and assembled in America (thus deserving the Made in
America stamp) from parts made by little kids in Pakistan.
- Factories are limited by bean counters, safety loss control, and materials cost and
availability. This effects the geometry of your knife, the
shape, the finish, the fit, the feel, the
balance, the materials, the performance, the cost, the reliability, and your own safety
and trust of their product. All these factors are marginalized by bean counters and
accountants. Remember, with factories you WILL get less than you pay for, and the
guarantee is backed by a replacement of another inferior knife, and your purchase is not
an investment.
- Factory knives are not investment knives. When you purchase them,
they are like a car, they devalue right off the lot. They will not increase
in value, not one cent. Just take a look around at a garage sale or auction;
there are boxes of knives for pennies. No matter how much B.S. the factories
pile on (and there is a lot of it), your factory knife will not be worth
anything close to what you paid for it the second after you've handed over
the money. In ten years it won't be worth a lick, in twenty a person
receiving it as a gift will be insulted. Factories try all kinds of
marketing campaigns to hype the value, often associating other market
brands, commonly recognized causes, organizations, or styles based on
popular entertainment. This is all hyperbole spewed so that the
money will leave your hands and enter theirs.
- Here is the truth: sometimes you want a cheap, throwaway knife. Factories can supply
these for you. Buy them at a garage sale, you'll get a lot better deal, and you'll keep
more of your own money. But when you want something more, when you want a good knife, a
custom knife, a fine knife, or an investment knife, there is only one group of people that
can supply your needs: custom knife makers.
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What about those legendary Japanese chef and kitchen knives?
This is important: I'm in this business to
make the best knife I can for your money. Factories are in it to make the most
money they can for the cheapest product.
We've all heard about those legendary
blades. Born of the Samurai, forged from the mud of mount Fuji, quenched
in the torsos of their enemy slaves. It's time some things were set
straight. I don’t know of anything that has been more hyped than
Japanese steel. The reason steels were folded hundreds of times was to
define and clarify the grain, because they were so bad to begin with.
The reasons blades were made by laminating hard steel
over soft steel was because the steels used could not be both hard and
tough. Read more details about that
at this bookmark.
Differential tempering
creating the beautiful hamon lines was needed because the
steel could not be both hard and tough at the same time,
so the cutting edge was left hard while the spine was tempered back.
Modern
tool and die steels are hard and tough,
made with the best metallurgy and chemical design we know. That is why
industry relies on fine modern tool steels. Ask the
company that’s making a die to stamp out
medical parts for a dialysis machine, machine
tools to make the helicopter gears of an HH 60G Pavehawk, or
shears to fabricate the sheet metal of a car.
They're using high tech, high quality tool
steels that have been highly refined, and double poured in a vacuum and
high purity environment. Want water-resistant ball
bearings? They're the best we've ever made them, and they're made out of
440C. What are the steels used to make the tough, hard, and
wear-resistant dies that stamp out factory knife blades? Why,
D2, 440C, ATS-34. They're used to make the dies that stamp out other
blades.
I’ve got to say this, though, the steel
foundries that pour these machine grade tool steels are mostly in Japan.
Good old American technology, used by a foreign country,
often with raw materials that we send them...and when I was a kid, "Made
In Japan" meant the worst sort of cheap junk you could find.
Look, there are some decent chef's knives
originating from many other countries. Please don't buy the
typical hype of historic association of ancient Japanese sword smiths with
modern mass production industries. There is not a descendant of a Samurai sword
maker hammering out that kitchen blade in a clay-lined forge with helpers
tending the bellows, quench-water blessed by priests, and weeks of meticulous
hand-sharpening with rottenstone. These knives are mass produced in a factory by
automated machinery.
Read more about my fine kitchen and
chef's knives
here.
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What are tool steels and
why are they used?
Yes, Virginia,
there are specifically classified tool steels, and they are specifically used to make
tools for the working and forming of woods, plastics, and other metals.
This is the definition of tool steel (from the Machinist's Guide).
They have to withstand high loads, abrasive contact, elevated
temperatures, shock, stress, and adverse conditions without suffering
major damage, edge dulling, or metallurgical changes.
Not all tools
are made of tool steels! Tools used to cut wood, make hand saws for
woods, ordinary hand tools, hammers, chisels, and files are often
made from standard steels in the AISI/SAE categories. The tool steel
category is a separate group, and must absolutely be heat
treated, hardened, and tempered. There are a large number of tool
steels, with specific and controlled alloy compositions. Industry has
created a specific classification systems for these tool steels in seven
categories. They are:
-
Water
Hardening Tool Steels
-
Mold Steels
-
Shock
Resisting Tool Steels
-
Cold Work
Tool Steels
-
Hot Work
Tool Steels
-
High Speed
Tool Steels
-
Special
Purpose Tool Steels
These categories
are only the beginning of specific identification of tool steels and
uses. Each category has sub-categories, and many steels cross over to a
variety of uses. For instance, O-1 and D2, two of my favorite tool
steels, are in the category of Cold Work Tool Steels. They are hardened
by quenching in either oil or air, so the hardening method is not always
the designator of the tool steel category. You might hear someone group
metals as "oil-hardening" or "air hardening." These are NOT individual
recognized categories, the specific seven categories are listed above. Hey, I
didn't make this system up, it's the industry standard!
Stainless steels
have a different classification system. It's unusual, because in AISI/SAE,
in order to classify as a stainless steel, they must contain at least
10% chromium. But the practice in the steel industry has been to
classify steels with as little as 4% chromium as stainless steels! Some
steels, like D2, for instance, contain 12% chromium, but are actually in
the category of Cold Work Tool Steels, not specifically limited to the stainless steel
catagory.
Stainless steels are one of three types:
-
Austenitic
grades
-
Ferritic
grades
-
Martensitic
grades
You'll see me
referring to these grades in my description of knife steels and fittings
I use in my own work. Generally, austenitic grade stainless steels (like
304)are non-magnetic and can not be hardened except by cold working
(hammering and forging). They have outstanding corrosion resistance, and
that's why I use them. Martensitic grades are magnetic, can be hardened
and tempered to the highest levels of all stainless steels, and some
have greatly increased carbon content in the tool steel range (like
440C).
Now if this is
not confusing enough, here is the specific Designation of steels
(which is separate from the classification or the category). This is the
standard, held by AISI (the American Iron and Steel Institute) and SAE
(the Society of Automotive Engineers), and is the coordinated industry
standard of steel designation:
-
Carbon
Steels
-
Manganese
Steels
-
Nickel
Steels
-
Nickel-Chromium Steels
-
Molybdenum
Steels
-
Chromium-Molybdenum Steels
-
Nickel-Chromium-Molybdenum Steels
-
Nickel-Molybdenum Steels
-
Chromium
Steels
-
Chromium-Vanadium Steels
-
Tungsten-Chromium Steels
-
Silicon-Manganese Steels
-
High
Strength-Low Alloy Steels
-
Chromium-Manganese-Nickel Steels
-
Chromium-Nickel Steels
Okay, I hope
that clears it up for you! Want to know more? Pick up a copy of the
hundred dollar book, the Machinery's Handbook©
and the Study Guide at a bookstore or on line. There's more info in
there on steel and other materials than you'll probably ever need!
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What
about the latest new miracle steel I've heard so much about?
Whether is S30V, 440CPV, BG42,
CPM(T)440V, or AUS10: you're convinced. One of these "new" steels is the
answer to your knife dreams. The steel will hold a razor's edge forever,
can be hammered through a steel anvil, bend 45°
without breaking, never rust, weigh only a feather, pry diamonds out of
raw stone, then shave your facial hair, cut the umbilical cord on your
new baby, send waves of terror through aggressors at the mere sight of
it, send waves of awe through fellow collectors at the mere sight of it,
and preserve freedom for all mankind. Really?
I get
these questions all the time. Is this latest "craze" a gimmick, or is
there a real new "miracle" tool steel? If there were a miracle steel,
don't you think that it would sweep the country, be used on the latest
high quality military grade and medical machines? Wouldn't it be used to
cut other metals on machine tools like lathes, mills, boring machines,
planers, drills and other machines? Why, of course it would. So what is
all the hoopla about? Pop steels, that's what. In the 1980s it was
154CM, in the early 1990s it was ceramics, in the late 1990s it was
BG42, and now it's S30V. Look, they are all good steels (except
ceramics, of course) and they all can make and still do make a fine
knife. So why are these pop steel trends so prevalent?
Factories, knife makers, and salesmen always need something new. That is
because they must continually sell the hyperbole, to generate interest
in their product. Usually, this is because of poor overall product
design. In knives, the fit and finish and balance and accessories are
all labor-intensive high skill areas of production, and the fine
"hands-on" workmanship required to make a fine finish, fit, balance, and
accessories often does not happen. Factories and low quality makers then rely
upon gimmicks, tricks, hype, and envy to sell their product. So, every
couple years, a "new" steel hits the market and all the guys are talking
about it. It's on the forums, in the magazines, and in discussions at
shows. It's the future of knife making, lots of sales are made based on
it, and then it just fades away as another gimmick steel name starts
dripping off the drooling tongues of dealers, suppliers, factories,
collectors, and makers. Read more about this and other knife truths at
the heading:
"What's wrong
with factory knives?" above.
Though
there are very good tool steels, there is no super steel. You can read
more details about this on my "FAQ" page at the question:
"Is there an ultimate
blade?" here. My military, police, professional collectors know that
with most production knives, the hype is thicker than fertilizer at a
feed lot. Yes, there are some very good knives out there, made of fine
steels. But more attention must be paid to design, fit, finish, balance,
accessories, and service. These are what is woefully lacking in most
knife purchases. This point is so
important, I've decided to give it it's own page here.
Do I use
these many kinds of steel? Sure, I do, but the reasonability and economy
is sometimes prohibitive. Steels may prohibitively expensive to
purchase, tool, grind, and make a knife with. And do you benefit from
their attributes? Usually, you'll never realize that benefit, because
these specialty steels were not developed for hand knives. They were
developed to machine, cut, die press, and form other metals and materials for
industry, usually at high feed rates, high speeds, with extreme
pressures and heat, sometimes under corrosive chemical
exposures. Knifemakers just pick up on them because makers like to
experiment. So they find that they all perform pretty well. I even tried
some M2 once to make a knife, the performance was outstanding, but the
steel had ugly waves and texture in the surface. I don't know if the
user ever sharpened it, because he couldn't. Only a diamond grinder
would sharpen it. So there's the limitation of usability and service
too. The truth is, if more factories and knifemakers improved those six
points: design, fit, finish, balance, accessories, and service, they
wouldn't need to hype some "specialty" steel as a gimmick.
Read more about that here.
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Here's
an email asking for clarifications about my steel discussion on my
site:
Jay,
I have really been
thinking hard about the knife I would like you to make me. I think I
am almost done with the design of it. I have a few question about
steels and their finishes. I read what you said about S30V steel and
I think it is weird that the steel does have "even distribution of
alloy elements" but yet it still chips at the edge.
I went to the website of the people that make the S30V and S60V
steels and of course they did make it sound like the "best knife
steel ever" but I think I trust your opinion more. Why do you think
the steel would still chip even though it has better distribution of
the alloy elements? I have read a lot about the S30V steel on the
internet and some people say that all steel chips at the edge, is
this true?
Also, I really want my knife to have the best finish
possible. Your chart on your website says that 440C has a
"excellent" finish and ATS-34 has a "very good" finish. But, then in
the section above the chart were you talk more about each steel it
says that ATS-34 has a bit smoother finish than 440C. Does this mean
that ATS-34 would have the best finish or 440C? Well, sorry for the
long e-mail. I just really need to know so that I can pick the best
steel for me. I'll be e-mailing you my design for my knife soon to
see what you think, then we can go from there. Just let me know that
you think. Thanks!!!
--B.
My
answer:
Hi, B. Thanks for the thoughtful questions.
When guys talk about steel chipping on the microscopic edge, I
think they are usually talking about edge wear. Because some of the
crystalline structures in steel are very hard, like iron carbides,
tungsten carbides, chromium carbides, and vanadium carbides, these
extremely hard particles are brittle, so they may chip off on a
microscopic level. This would show up as normal edge dulling, in
concert with softer components of the edge which will wear down and
abrade away.
The concern I wrote about on the site is that some of the
manufactured knives made with S30V and S60V have been returned and
analyzed, and reported to have a large amount of edge chipping, more
than other typical knife steels. This is why I wrote about the
concern, several sources relate that the long term use of these
steels for knife blades is not yet proven or widely accepted
by some clients. Does that mean that I think they are not
good steels? No, they are great steels, as are so many others. If
there were a super steel, you’d see it sweep the world, replacing
every tool steel known or used by industry and the military. Why do
you think that is not so? Each steel has different properties, and
each different uses. Got a special steel you prefer? I’ll try to
make a knife with it!
Please remember that people who sell particular steel types
constantly hype their properties, as if that was the all-important
measure of a fine knife. Mystery steels, specialty steels, and
proprietary steels are not too far removed in discussion from
“magical” steels… These same sites and sales people tend to ignore
blade geometry, fit, finish, accessories, service, and above all,
overall knife balance. The truth is, there are a whole host of
steels that make outstanding knife blades. Don’t get swept up in the
minutiae of alloy elements and properties, when all you want is a
good, serviceable, reasonably hard, tough, and wear resistant knife
blade. None of these steels will allow you to cut a piece of agate,
saw through a bank safe, or pry an engine block from a frame. The
reason I throw in those ridiculous images is because that is typical
of the misplaced hype many of these sites and suppliers spew. My
gosh, you’ve got guys calling themselves scientists
on the internet endlessly discussing the
microscopic details of every compound at the cutting edge, and most
people who use knives carry a box cutter to open boxes, and prep
their food with cheap big-chain store kitchen knives. Why do they do
this? To some it may be a valid interest, but if they were really
top-flight researchers, wouldn't they be
working as metallurgists in the aerospace industry, for the
military, or for big universities like Midwestern?
Want to know what I’m talking about? Google Ferrium C69, by Questek
Steel, and Greg Olson. Amazing stuff, but it probably won’t find its
way to the custom knife world in a regular way, because it’s just
too expensive. Who would pay to carbon case a knife blade in a
stream of hot plasma anyway?
It is, after all, only a knife. What do you expect it to do? How
large, or small, how heavy or light? Can hold a decent edge, can you
re-sharpen it reasonably easy? Will it be
comfortable? Will it have any lasting value? Does it have a good
sheath? Is it worth investing your money in?
When my grandchildren spend time in the shop with me, I make sure
that they know just what custom knife
making is about. I drill this question and into their heads until
they know the answer by heart.
Question: “What is the difference between a fine custom knife,
and a poorly made or manufactured knife?”
Answer: “The custom knife increases in value year after year, the
other knives decrease in value.”
That’s it!
Thanks for the head’s up on the steel finishes, I’ll clarify
those better on the site. The suppliers are different, and some
ATS34 finishes smoother, and some is more granular. The 440C has
higher corrosion resistance and therefore retains its finish longer.
--Thanks, Jay
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How do I
pick a steel type?
Okay, you
want details. Metallurgical specifics, because you have a keen need
to know just what it is that you're using, paying for, or requesting
in the blade steel. Please be sure and read about the "Pop" steels
above, and all of the pertinent information on the
FAQ page. Then be sure and
read the several topics just below this one, for some more
information.
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Some wisdom:
Look, there are
many good knife steels out there. When sites and discussions go on and on about
steel types and properties, ad nauseam, they are often ignoring
balance, fit, finish, geometry,
accessories, service, and design. Don't get distracted by steel property
details! The steel is just the start of the knife, not the whole. If it were,
every knife maker in the world would be out of business, not buried in back
orders and very expensive projects. When you see this type of site, ask to see
their knives. That will tell you a lot!
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There are a
great number of tool steels, and like most custom knife makers, I
have my favorites. The reason a knife maker chooses a knife steel
depends on a list of requirements. Often, a client hasn't even
considered some of them when he starts the conversation. The word
"best" comes up frequently. He wants the best performance, the best
durability, the best looking. "Just give me the best steel, Jay,"
he'll say, and then he'll have the best knife. It's just not that
simple. The knife maker must balance many things in his choices,
some factors not even considered by the client. Here they are in
detail:
Hardness: Any good custom maker who heat
treats his own blades can produce a very hard blade out of any of
the most commonly used blade steels. Hardness is penetration
resistance,
explained below. It is not the complete standard that a
blade is defined by! It is merely the resistance to penetration,
which contributes to wear resistance. A maker can make a blade very
hard, but if he does, he'd also better make the blade very thick,
because it will be brittle, and possibly break if stressed. But who
wants a knife blade thick? Only a cold chisel is left thick, not a
knife blade, because a thick blade cannot be made sharp. So the
hardness has to be balanced with the other factors.
Toughness: A tough knife means that the
steel is resistant to fracture. The toughness-hardness relationship
is explained below, in the section
"What About
Hardness?" and
"Just What is the Rockwell Hardness Scale?" below. Literally, it
is the resistance of the crystalline structure to be ripped apart
from itself, and that is how a break occurs. Of course you want a
blade tough, because a break could be devastating anywhere along the
knife blade. The hardness-toughness relationship is under the
complete control of the knife maker, within the constraints of the
steel alloy used. It is critical to make a thin
blade with a tough temper, because a thin cross section must support
the mechanical stresses imposed on it. It seems that toughness is
completely overlooked in discussions by knife "experts."
Wear Resistance: This is the ability of
the steel at the cutting edge to resist abrasive wear. What this
means to the knife maker and client is that the blade can perform a
great deal of abrasive cutting without needing to be re-sharpened.
Contrary to popular thought, this is not solely the result of the
hardness that a blade is tempered at. Wear resistance is largely due
to the alloy components in the steel's crystalline lattice. Large
amounts of specific alloying elements like tungsten, vanadium, and
chromium all add to the wear resistant capabilities of the blade's
cutting edge. When properly heat treated and tempered, the steel
contains amounts of very hard particles, chromium carbides, tungsten
carbides, and vanadium carbides that all resist wear. But sooner or
later, even the hardest, most wear resistant knife blade WILL
require sharpening, so wear resistance must be balanced with
serviceability.
Serviceability is my own term, and it
refers to the maintenance requirements of all knife blades.
Blades have active areas, mainly the cutting edge, the point, and
the finish. All of these areas must be serviced and maintained.
There are also serviceability requirements of the handle and sheath,
but those are discussed on other appropriate web pages.
Sharpening: Even the hardest of knives
must be sharpened, but what if the steel is so hard that it cannot
be honed or sharpened by hand? The knife must be sharpened in a
shop, often with a powered edge grinder and sharpener. One would
think that this would make a great tool, because of long cutting
edge wear resistance, but what if you're in the middle of dressing
out an elk, and the knife edge has reached a point of dullness? What
if you're in combat? Many times, it is more important to have the
ability to bring a cutting edge to a fine sharpness whenever it's
needed than to have a knife that has greater longevity in the edge
sharpness, but will take powered equipment to sharpen. I've got some
guys that claim no steel is too wear resistant to field sharpen, but
those guys think nothing of dragging their blades literally HOURS
against the stone.
Point service: The point is the most
important part of the knife blade, and to be truly effective it must
be thin. Therefore, the maker must balance the usability of a thin
point with the intended use of the knife. The point must be cared
for, and the rest of the blade will follow. If the maker has done
his work right, the knife user has a long-lived blade point, one
that isn't sharpened away to bluntness by a bad or thick grind. If
the point is maintained in use, the rest of the blade will follow.
You might wonder why I focus on the point in particular. It is
because if any part of your knife will fail, it will probably be the
point. Steel choices must reflect the geometry, hardness, and
toughness relationship of the blade.
Finish: A lot of knife users initially
want to forego a good finish to save a buck. This is possible, but
once they realize that it might affect knife blade performance,
value, and longevity, they usually rethink that casual attitude. A
finely finished knife will simply last longer than one that is
rough. A finely finished knife is more valuable in the long term
than a rough or poor finish. I talk about the finish in detail on my
book excerpt on
this very page. The finish desired rests initially in the steel
choice, and ultimately in the maker's skill.
Cost: All fine steels are expensive, some
are very expensive. Some are much more difficult for the maker to
use to construct a knife, so their use in a knife blade adds to the
overall cost. Certain steels may cut the life of band saw blades,
milling cutters, drills, grinding belts, and finishing supplies by
three to four times, and the working, grinding, and finishing may
take five times as long, so the knife maker must add the cost of all these
expendables and time to the knife cost. Some steels may push the knife out
of the price range of the client.
Value: The value of a knife blade exists
in its geometry, construction, design, and finish, and less so in
the materials (I'll bet all you guys wanting the latest pop steels
are surprised by that!). Mass-producers of knives, or makers who wish to
somehow try to set themselves apart and above others will often
focus on the steel type, and less so on their ability to design,
construct, harden and temper, and properly finish a knife blade, or
make a knife that has real long-term investment and working value.
The real value rests in those makers' skills, not just a steel type.
A similar comparison would be one of jewelry. A five gram nugget of
gold costs the same as a five gram amount of gold used in a fine
ring. Which is more valuable? The value is not just the material. It
is in the maker's skill, his reputation, his longevity, and his
popularity. The long-term value of a knife is also based on the
material's ability to retain its appearance and shape, which is
related to the finish and geometry. Additionally, the value will be
placed upon the knife owner's level of care for the knife. Even the
most expensive knives can be neglected, rendering them of little
value to collect or use.
So, to
select a steel type for a blade: here are the considerations:
hardness, toughness, wear resistance, serviceability (sharpening,
point service, and finish), cost, and value. Seems so simple...
Hey, where is the
"Strength" requirement? Read the next topic.
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What is a strong
blade?
Every now
and then, I read a post or article that talks about strength
as a factor in knife blades. The strength of materials deals with
the external forces applied to elastic bodies. When these forces are
applied, deformations and stresses occur, and in extreme cases,
failure in the form of bending or fracture. There are a large number
of factors to consider in applied forces and metal choices,
geometry, time elements, temperature, corrosive exposures, and
others, which all have an effect on failure rates. You'll see the
word "strong" thrown out there as if it is the all-encompassing
final descriptive word to describe metals and performance.
If
resistance to failure was the sole measure of a knife blade, why not
just leave the blade unhardened, untempered, because that makes it
the most resistant to breakage? If you have an unhardened,
untempered piece of steel, you can bend it this way and that way,
and stretch it, and twist it, and deform it, and guess what? It
won't break. It will just deform. Eventually, it will work-harden in
the area that it is most deformed, then it will become hard, and
more brittle, and then it will fracture. Bend a piece of thin metal
back and forth until it breaks. We've all done this; so it's easy to
understand.
These same
sites will claim that steels with what I consider to have a lower
overall performance value as a knife blade are superior to the
steels I use. You could claim that 440A is superior to 440C because
it is tougher, that is: more resistant to breakage. Guess what? You
would be correct! But 440A has less carbon (approx. .060%) than 440C
(approx 1.2%). That carbon (twice as much in the 440C) is essential
for assuring the hardenability of steels to the levels needed for
tools (from the Machinist's Handbook). Raising the content of carbon
increases the hardenability slightly, but increases the wear
resistance considerably! Increasing the carbon content
will have the effect of decreasing the toughness. So if your entire
standard for knife performance and strength is unbreakability and
toughness, go with the lower carbon blade steel that is not as wear
resistant. But who wants a knife that you have to sharpen
frequently, a knife that easily dulls? It's all about balance.
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What about
ultimate corrosion resistance?
Another
balance question. There are materials that absolutely will not
corrode. Ceramic comes to mind. Titanium is nice. 304 austenitic
stainless steel is extremely corrosion resistant. So why would old
Jay have stated that 440C is one of the best you can get for
corrosion resistance? Because those other materials do not make good
knife blades! In my opinion neither do 440A, and 440B stainless
steels. These steels do have at least .060% carbon and are capable
of being hardened and tempered, but are not nearly as wear
resistant. One may claim that S30V, S60V, and S90V are
slightly more corrosion resistant than 440C, but since they can not
be mirror finished, their rough surface may actually accelerate
corrosion (see my
book clip on finishes below). There are a host of other metals used in knife
blades and a large variety of performance options, so nothing is set
in stone here. That is why any maker worth his salt will use a
variety of steels, and yet still have his favorites.
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What kind of steel
are you "pushing," Jay?
I had a good
laugh when I saw on another site that I've been
accused of pushing a particular type of tool steel by
self-proclaimed experts on knife blade steel. I don't. If you have a
special steel you prefer, please, by all means, let me know why, and
I'll make a knife out of it for you! I don't have an agenda about
the steels I use, I just have my favorites. There are new ones all
the time, and you might be surprised to find out that I've tried
quite a few. I don't get kickbacks, or promotional payment, or some
kind of benefit from suggesting a particular type of steel. I also
am very clear about the steels I do use, and if you have a
particular and specific question about the type of steel used in a
knife I make for you, by all means, ask! Please don't ask about
steels other makers use, feel free to ask them. Want to know what is
being overlooked by experts arguing about steel types?
Fit, finish, balance,
design, accessories, and service: right here.
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Some wisdom:
Look, there are
many good knife steels out there. When sites and discussions go on and on about
steel types and properties, ad nauseam, they are often ignoring
balance, fit, finish, geometry,
accessories, service, and design. Don't get distracted by steel property
details! The steel is just the start of the knife, not the whole. If it were,
every knife maker in the world would be out of business, not buried in back
orders and very expensive projects. When you see this type of site, ask to see
their knives. That will tell you a lot!
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Back
to Topics
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What are the
steels you use, Jay, and why?
440C High Chromium Martensitic Stainless
Tool Steel is chosen for it's machinability, ease of care, and long lasting value. 440C is
one of the most often used knife
steels in the handmade industry because flat out, it's a great steel.
It is my most often used steels, and it has a fantastic
reputation of reliability and value. It's one of
the most stain
resistant of the stainless tool steels, with up to 18% chromium and
up to 1.5% carbon. Not much will
corrode this blade steel, and it's tough and hard and wear resistant. No
tool steel
is rust proof, but 440C is about the best you can get for
fine custom knives (details above). For long lasting beauty, it's the
choice for most of my knives, and for nearly all
my high end and sculptural pieces.
440C has and retains high investment value because of its
capability to be highly finished and polished. It is a beautiful high chromium
steel. 440C is used in more of my combat knives than any other of the
steels I use because it is proven to work well, limit corrosion, and be strong
and tough enough for combat tactical and rescue operations, yet it can be
sharpened with only moderate effort. There is a reason
that one knife blade analysis and testing site claims: Grade 440C
is capable of attaining, after heat treatment, the highest strength, hardness
and wear resistance of all the stainless alloys.
They may be overstating things a bit, but nonetheless, 440C
is a great steel. Just look at some of the finest knives made by some of the
best makers in the world. Many are using or have used 440C. It is a gorgeous
steel, with a bright bluish chrome color when polished. When you want an
investment piece to have a high finish, hold it well, and hold it for decades
and decades, 440C is the way to go.
ATS-34 is essentially the same as 440C, but
3% of the chromium has been replaced by
molybdenum. So it's a little less stain resistant, but it's tougher. That means it's more
resistant to breakage. This is one of the high "chrome-moly" steels everyone's
heard of. The finish can be a bit smoother than 440C,
but I've also had some that is grainy. Because of the additional toughness,
a thinner cross section can be ground for blades like double-edged tactical knives,
without sacrificing strength. For the knifemaker, it's also harder to work with: harder on
tools, abrasive belts, and is more expensive. Being not as
corrosion resistant as 440C, it may not hold its investment value
for as long, but we're splitting hairs here. It should retain its
beauty long after you and I are dust, with minimal care.
154CM is essentially the same as
ATS-34, but is a domestic version. I don't use it because it
sometimes has pockets and voids in the steel, making it unusable in
the custom knife field. I've never discovered any pockets or holes
in ATS-34. Other makers may argue, but I won't take a chance in
working up a blade, and finding a hole in it!
CPM154CM is similar in composition to
154CM above (similar in composition to ATS34), but is crucible
particle metallurgy tool steel, made of sintered alloys pressed
together. It is a fine steel.
O-1 is a highly underrated yet superb oil-hardening
cold work tool and die steel and is a high alloy
tungsten-vanadium tool steel that can be made tough,
hard, and extremely sharp. O-1 blues well, so tactical models and art pieces that require
a dark blade look fantastic. It's fairly easy to work
in the annealed state, so prices
can be kept reasonable. Polishing
it is difficult, and different than the stainless tool steels. O-1 will flat out rust if
not cared for, but it's a great steel, maintains an
incredibly sharp, fine edge and is relatively easy to sharpen in
the field.
D-2 is the highest carbon alloy tool and die steel
(thus the "D" designation) used in knife making. It has 12%
chromium so it doesn't resist corrosion as well as high
chromium tool steels and will rust if continually
exposed to
corrosive moisture, acidic fluids (like orange juice or blood),
so requires more
attention. But at 1.65% carbon, it can be made very hard, and very wear resistant. The
polished finish on D2 is somewhat "mottled" with an "orange peel" appearance.
This is due to chromium carbides forming in the steel during heat treat, the very thing
that makes this steel so wonderful (most steels form iron carbides). D-2 is very hard to
work with, expensive, downright mean to abrasives, resistant to cutting and milling and
fabrication. So it's usually used for extreme use knives. It has a reputation of
"holding an edge forever, and being impossible to sharpen."
The reputation is well deserved. Most people cannot sharpen D2 in
the field, or without motorized equipment.
CPMS30V, CPMS60V, CPMS90V (sometimes called
S30V, S60V, S90V, 440V): It's important to see
the "CPM" designation in front of these steels when their use is
claimed by makers and manufacturers. It stands for Crucible Particle
Metallurgy and means that the steel components and alloys are mixed
and inserted in powdered form into a die, and the steel billet is
formed under tremendous heat and pressure, similar to sintering of
metallic components. This allows an even distribution of alloy
elements that might not be possible by traditional methods. The 30, 60,
and 90 designations refer to approximately 3% and 6% and 9% of
vanadium in the alloy. Vanadium is used to contribute to the refinement of the
carbide structure, and thus improves the forgeability of these
steels. It has a very strong tendency to form a hard carbide, which
improves both the hardness and the wear properties of these steels.
However, a large amount of vanadium makes the grinding of the tool
steel very difficult. These steels will eat up grinding and
finishing belts at three times the rate of 440c, and are much more
expensive. The downside is that the price
of machining is high, the price of the material is high, and the
availability of sizes are limited. These steels, when properly
hardened and tempered do create a very tough, very hard blade,
slightly tougher and harder than 440C. So hard and wear resistant
are they that sharpening is extremely difficult without
motorized equipment. Sharpening may also take many steps to achieve
a very fine edge, so they're not practical for knife users who might
need to sharpen these steels in the field. One of the main and seldom talked about (elephant in the
living room) issues is the inability to be properly finished. Since
most makers just rough grind and hand-sand along the blade length,
it doesn't matter, but that is not how a fine investment grade knife
is made. None of these steels can be mirror finished to any
reasonable degree. When they are brought up to fine finish and
polishing, the finish smears, fogs, and skids (polishing terms), and
brings out waves of uneven texture. Frankly, these are ugly steels
best left sanded or bead blasted. The craze over these steels is
highly hyped, until a client asks for one to be mirror finished for
investment value and high corrosion resistance. I do use these steels, but they are not my most popular
because of these issues.
These are the main steels,
and I also use other specialty steels. I might add to this detailed
description as time goes on.
Choosing
A choice of blade steel does not need
to be daunting task. Since all of the blade steels I use are fine tool
and die steels, all high alloy well designed engineered steels, every
component, every arrangement has been detailed. You know just what
you're getting, without a lot of hype and bull. So many confusing
recommendations, suggestions, and so much hype is on the internet and in
magazines about special steels that this has become a sore point with
most knife buyers. Everybody hypes their steel, and nobody looks at
workmanship, design, fit, finish, service, and accessories. Look at my
"Knife Points" page here
and you'll understand exactly what I mean. Most knife
users will never use a knife brutally enough to actually notice the
difference in performance, but of course, every knife client wants the
best steel for his purpose and his money.
This chart is a general guide only,
and the properties of these tool steels can be adjusted in the grind
geometry, and the hardening and tempering. All these steels outperform
plain carbon steels, non-tool steels, or damascus steels. As you can see, everything is a
trade-off. If you want to go with D2, for instance, you will have a hard
time
field sharpening it, and it is very expensive, and does not have a good
finish. For high art pieces and investment pieces, 440C is usually used,
because of great corrosion resistance and finished beauty. Only O-1 in
this list can be hot blued, and is easily field sharpened, but it rusts
at the first opportunity of neglect. You might want the tough, hard,
supreme wear resistance of S30V and S90V, only to find out they can not
be mirror polished, so are not suitable for long term investment knives. Corrosion resistance can be very important if
the knife is used in the field of combat or tactical operations around
corrosive fluids or water. Remember, the edge itself can corrode, and
become dull from corrosion. This is probably another reason why my most popular knife
steel is 440C.
An interesting thing to consider
is that manufacturers claim that CPMS30V is more corrosion resistant
than 440C. But this claim assumes that both steels have the same
finish. Since S30V, S60V, and S90V can not be mirror finished, there
is no way that in a bead blasted or rough satin finish they are more
corrosion resistant than a fine mirror finish on 440C. Read why
below.
The chart demonstrates why
there are choices, to allow the knife client and knife maker to reach an
agreement on the steel's properties suited to the application. These are
only my main steel types. There are other steels, of course, and
I'll add their properties as I get requests.
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Knife
steel type features |
| Steel Type |
Hardness |
Toughness |
Wear Resistance |
Finish*** |
Corrosion
Resistance |
Ease of Sharpening |
Price |
| O-1 |
Very Good |
Good |
Good |
Good |
Poor |
Easy |
Moderate |
| 440C |
Very Good |
Very Good |
Very Good |
Excellent |
Excellent |
Fair |
Moderate |
| ATS-34 |
Very Good |
Excellent |
Excellent |
Excellent |
Very Good |
Hard |
High |
| D2 |
Excellent |
Excellent |
Excellent |
Poor |
Fair |
Very Hard* |
Very High** |
| CPMS30V |
Excellent |
Excellent |
Excellent |
Very Poor |
Very Good |
Very Hard* |
Very High** |
| CPMS60V (440V) |
Excellent |
Excellent |
Excellent |
Very Poor |
Very Good |
Very, Very Hard* |
Very High** |
| CPMS90V |
Excellent |
Excellent |
Excellent |
Very Poor |
Very Good |
Very, Very Hard* |
Very High** |
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Notes: |
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*These steels can not
usually be field sharpened properly, usually only sharpened
by power equipment, sometimes requiring many steps |
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**These steels may not be
available in the size suitable for all knives. Sizes and
prices limit their use. |
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***Remember, a rough
finish is not as corrosion resistant as a mirror polish! Some steel finish
varies by manufacturer. |
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Are all custom knife
makers alike?
Of course not. They run the full range of quality from low to high. Some flat
grind, some hollow grind, some stock remove, some forge, some assemble kits. You'd better
be educated about the difference if you don't want to get ripped off. Here are some points
to look for:
Is your knife maker well known and established? Unlike factories who use a name from
another time when they actually made a superb product, the knife
maker must establish his
name over decades of production. I'm not saying that a new maker does not make a fine
knife; sometimes he does, it's just that longevity in this business is created one knife
at a time, over decades. A beginning knife maker or craftsperson can work for a month and
produce a pretty fine knife right out of the blue (or from a kit), but that is altogether
different that a full-time custom knife maker who produces hundreds of knives, every one of
them superior to most other handmade knives, year after year, for decades
and has the testimonials from professional knife users like the active duty
military, police, professional chefs, professional hunting guides, and
collectors to back it up. This is
generally someone who knows knives, or he wouldn't be in business. His name is etched,
stamped, or carved permanently into the steel, and every knife with his name on it carries
his reputation.
Does the maker
serve professionals who use fine knives daily? Does he make for professionals
who trust their lives to his workmanship and product (like military in combat,
police and SWAT teams, or CSAR rescue teams)? Has he done that for years?
Decades? Can he prove that to you, show you his work, illustrate by commentary
and testimonials? Are his knives sought out by collectors for their own
originality? Do his knives increase in value over the years? Is he charging more
every year for his work? If he does, and he has no inventory, it's a good bet
that his knives appreciate dramatically.
Look at the individual knife closely. Is it properly finished? Does the blade have grind marks,
sanding marks or waves? (More about blade finish here)
Are there any visible gaps, scratches, bumps, waves, or rough spots in the handle? (More about handles here) What does the overall appearance of the
knife suggest? Is the blade size in balance with the handle? Are there thin areas where
the whole knife might be weak? Did the maker fully taper the tang? Is the filework or
edgework accurate, balanced, and square? Does the sheath match, and is it well made? (More about sheaths and stands here) Pick up the knife. Does it feel
good in the hand? Is it full, smooth, and solid? Is it balanced, easy to manipulate, and
comfortable? Does it fit well and snug in the sheath? A maker should have no problem with
you handling his knives, in fact, he should encourage it! I've conveniently put handles on
each and every one just for that purpose...
Here's an important one: Hold the knife with the edge up, the point aimed right at the
space between your eyes. Now cast one eye down one side of the blade, and the other eye
down the other side of the blade. This may take some practice, but it's worth it. You'll
get a clear picture of the grind lines, where the hollow grind (or flat) grinds meet the
blade flats. These lines should match as closely as possible. By the way, looking at knife
this way scares a lot of knifemakers, because they know you'll be able to see any
irregularity, and it also shows that you know custom knives!
Is it sharp? Most people can lightly touch the thumb or finger to the cutting edge and
tell. There should always be a wide-eyed amazement when this happens!
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How does the buyer know the reputation of the maker?
There are several ways to verify the knifemaker's reputation. Who does he
make for? He should have that right out front, for all to see. He should have no
problem telling you who he makes for, what they use the knives for, what the
knives are valued at. Does he have a past history of shows,
membership in professional knife organizations, or publications of his work? Does he have a professional website,
brochure, or
catalog? Where are his knives
now? Are any in museums, collections, or displays? Can he give you any names of people who
have used his knives and like them? Can you see pictures of his knives?
These sound like simple, obvious questions, but you would be surprised at how many
clients are distracted, played, and conned by knifemakers. Here's an example: I recently
attended a show and my table was next to a female knifemaker, who immediately claimed to a
prospective client that her family had thirty years of knife
making experience. She was in
her early twenties and laid claim to her family's experience as her own! Those years of
experience were not apparent on the knives laying on her table, as they were big and
blocky and badly finished and out of balance and ugly. Then, she gave the prospect some
b.s. about the mystery of heat treating, how it was a special family secret handed down
through generations. I bit my lip, knowing that heat treating is specifically described
and prescribed by the manufacturer of the steel, that it is right up front in all
engineering specifications for all knife steels, that it should be clear and simple to the
client that the maker is treating the steel just as specifically as the manufacturer
requests for the intended use. But the worst part is that she giggled and feigned interest
in the client, smiling and flirting like a prostitute, which kept him looking at her more
than the knife. The truth here is that some men are easily swayed by the attention of a
young lady. He'll walk away with an overpriced hunk of junk, and the memory of a brief
encounter with a con. Is it worth it? I wonder how the line of b.s. would have gone down
if his wife was standing beside him-
The moral here is look, look, look.... at the knife. The knife itself should be your
focus of attention. Yes, you want to know the reputation of the maker, you want to know
he's had years of experience and trustworthy clients. Still, take some time and examine
the knives or the photographs very closely in front of you, they should speak for
themselves. Listen to what the knifemaker says; does it make sense? Can the knifemaker
answer your questions with intelligence and dignity?
That brings me to another professional aspect of the knifemaker: his appearance and
attitude. Do you like buying from a loud-mouthed polyester prince used car salesman? Are
you comfortable with a cowboy all duded up with his best brushed felt range hat and
high boots more suited to stomping through cow dung than presenting fine work? How about
that guy wearing a tee-shirt with rude graphics and holes in it and a goofy, grimy
baseball cap? Are these professionals that you would hand your hard earned trust over to?
The reason I include this topic is because every knife or
craft show has this type of knife maker. So, does the knifemaker look, act, and present himself as a professional?
Now, don't get me wrong, if someone comes to my studio and
shop, and they catch me with my full-face respirator and metal
swarf-covered coveralls and work boots covered in wood and rock dust, I'm still a
professional. But I wouldn't be caught dead at a knife show in that get-up. It's just not
professional.
Look, there is no miracle about making knives. Making knives is perhaps the oldest
profession around. Yes, before even THAT one. Men have made knives for literally millions
of years, for without a blade, early man would have starved. It is an honorable
profession, if presented honorably. There is no great mystery, just great skill. There are
no mystical secrets to steel ingredients, to heat treating, to shape, geometry, or
materials. There is no enigma in the blade, we don't quench in the blood of our enemies,
there is no romance to the cutting edge, only artistic interpretation. No sword or crystal
has magical powers, steel can't cleave stone, and a suitable dagger will not allow you to
fly. Fine knives come from trained and practiced hands, not
from a hidden tomb in a mountain. They are tools and sometimes works of art made
by people like me who probably love to make them. I take this business
seriously; it is my full time professional job.
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What is blade geometry, and why is it important?
Blade geometry is most easily interpreted as the three dimensional view of the knife
blade. Most often, the flat perspective is used in examining a fine knife blade, the same
view presented in a photograph of the knife. You can see the grind profile, the general
shape, the contour, and any additional agents such as serrations, clips, false edges,
choils, and filework. This view, however, lacks the third dimension which is
cross-sectional geometry. How thick is the knife? How thin is the cutting edge? Is the
grind matched and balanced on both sides? Let's examine some of these points:
The thickness of the knife at the spine (which should be the thickest,
strongest part of the knife, not the handle!) must be strong enough to support the
leverage applied at any point along the knife blade within reason. I accent
reason because a balance should be met between thinness of the cutting edge and the weight
and thickness of the spine. For example, you probably couldn't break a blade that had a
spine of 5/16" (.3125" or .8 cm) thick. But this would be an extremely heavy
knife (more like an axe, actually). Now, to put a fine, thin cutting edge on such a beast
would require a deep hollow grind, or a long flat grind, and for proper geometry that
would necessitate a very wide blade. Some makers actually make this kind of knife, so
there evidently is an interest in them, but you won't find them on my site. Mountain
man knives seem to lean toward this geometry. I've never met a man that used an axe
to skin a deer, but I haven't met everyone...
The most important part of the knife's geometry is the cutting edge. It must be thin on
most knives: thick enough to support the intended use, but thin enough to allow a low
sharpening angle for aggressive cut. So the custom knifemaker walks a balance between
strength and thickness, and sharpness and thinness. Learn more about thinness and
sharpness and the cutting edge by linking to
"Razor Edge
Sharpening" on my links page here.
For comparison, let's first examine the flat, taper, hollow, and convex grind.
Here is a view of the cross-sectional area of the ground portion of a blade.
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